Pallet Rack & Components - by Material Flow
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We stock a wide range of Pallet Rack Components for immediate delivery. Our working knowledge of the systems and components allows us to design complete systems. Call 1-800-338-1382 with your requirements, and we will meet all your Pallet Rack needs. Adding on to an existing system? We know which brands interchange.




In Stock for Immediate Shipment
Lyon Metal Products

Lyon Pallet Rack

Expand Your Usable Storage Space

Lyon's teardrop Pallet Rack design features a totally enclosed and welded upright tube that is 20% stronger than traditional open back upright systems, yet is totally interchangeable will all major teardrop style products on the market today.

Complete Flexibility in Rack Height & Width
Stock upright posts are available in 96", 120", 144", 168" and 192" heights. Stock beams are available in lengths of 96", 108", 120" and 144".

Accessorize Your Pallet Rack
It's easy to tailor your pallet rack to meet your individual requirements. Select from the many available options and accessories.

Tough, Durable Smooth Finish
Lyon's baked-on powder epoxy finish is tough, durable, and impact and corrosion resistant.

Check out our full selection of pallet rack products at Pallet-Rack.net
Pallet Rack Color Choices

Lyon Pallet Rack

Click Here For Lyon Seismic Pallet Rack
Quickly Jump to a Product Group by Clicking Below...
Design Features
Horizontal Beams
Wire Rack Decking
Upright Frames
Accessories
Safety Information


Check Out These Design Features...
Lyon Pallet Rack Upright

Uprights

Unique Design. 35 different stock upright sizes available in Light, Medium and Heavy Duty. All uprights are punched with tempered keyhole slots every 2". Totally enclosed upright tube provides greater strength-to-weight ratio. Minimum-sized slots means more steel per upright. Upright structures are 100% MIG welded with precision "K" brace and heavy duty cross channel reinforcement for increased strength, rigidity and resistance to abuse.

Beams
Available In:

  • 96" 2600 - 7800 lbs. capacity per pair.
  • 108" 3200 - 6350 lbs. capacity per pair.
  • 120" 5200 - 8300 lbs. capacity per pair.
  • 144" 5174 - 8330 lbs. capacity per pair.
Safety Orange finish aids forklift operators in proper placement of pallets.

Lyon roll-formed beams are super strong, and feature an integral step for decking. The completely enclosed design gives your installation a clean appearance.

Pallet Rack Beams - 3 Styles to Choose From

Three-Point Safety Catch. Each beam has three rugged studs (four on heavy duty) that engage the tapered keyhole slots in the upright with a compression fit. Integral safety lock automatically locks into place when beam is properly seated. Heavy duty locks are replaceable. Lock can easily be changed if damaged, eliminating the need to replace the entire beam.
Lyon Pallet Rack Beams feature a 3-point safety catch.
Front-To-Back Supports. Pronged front-to-back bars seat in pre-slotted beams to prevent spreading on extra wide racks, simplifying proper installation. Plywood support channels allow the use of plywood or other decking materials.
Lyon Front-To-Back Bars prevent spreading on extra wide racks.
Accessorize Your Pallet Rack. It's easy to tailor Lyon Pallet Rack to meet your individual requirements. Component colors are Dove Gray for uprights, accessories and brace set kits, and Safety Orange for beams. Lyon Pallet Racks are completely interchangeable with Cascade I-Series Storage Racks.


In Stock for Immediate ShipmentLyon Metal Products

Pallet Rack Uprights

Lyon Pallet Rack Uprights

Choose light, medium, heavy duty or extra heavy duty stock uprights to suit your storage requirements. Light and medium duty upright posts are 3"W x 1 5/8"D, heavy and extra heavy duty upright posts are 3" square. Two upright frames are required per bay, and any number may be joined together in continuous row applications. Uprights conform to standards set by the 1997 Rack Manufacturers' Institute LRFD Specifications.

How To Order Uprights:

  1. Compute total frame capacity needed to satisfy your load requirements.
  2. Determine height required from floor to first beam or maximum beam spacing. If the figures are different from our examples, use the next larger dimension.
  3. Refer to bottom of upright capacity chart. Reading left-to-right, locate dimension from floor to first beam or maximum beam spacing. From the beam spacing dimension, move vertically up the chart to weight capacity required for your maximum load. Moving to the right, locate the first upright capacity curve that intersects your required weight capacity. Follow curve down and across to determine correct upright post type.
  4. Refer to appropriate ordering information (light, medium, heavy or extra heavy duty) for dimensional information, and select from the available sizes.
Lyon Pallet Rack Capacities Chart
Compare pricing, FOB points and availability with Cascade Pallet Rack Uprights here...


Light Duty Uprights ("L" Post) Available Configurations

Model No.
Dimensions
Max. Capacity
Weight
Price Ea.
LU-325-36L96
36"D x 96"H
16,211 lbs.
48 lbs.
$95.55
LU-325-36L144
36"D x 144"H
70 lbs.
$136.34
LU-325-42L96
42"D x 96"H
50 lbs.
$100.43
LU-325-42L120
42"D x 120"H
58 lbs.
$113.45
LU-325-48L96
48"D x 96"H
53 lbs.
$102.90
LU-325-48L120
48"D x 120"H
61 lbs.
$120.80
F.O.B. CA, TX, IL, or PA.
If you don't see what you want we have options: Email or call us at 1-800-338-1382 for more details.


Medium Duty Uprights ("M" Post) Available Configurations

Model No.
Dimensions
Max. Capacity
Weight
Price Ea.
LU-324-30M96
30'D x 96"H
20,024 lbs.
48 lbs.
$92.93
LU-324-36M96
36"D x 96"H
50 lbs.
$97.97
LU-324-36M120
36"D x 120"H
58 lbs.
$113.45
LU-324-36M144
36"D x 144"H
72 lbs.
$142.07
LU-324-36M168
36"D x 168"H
81 lbs.
$139.97
LU-324-42M96
42"D x 96"H
52 lbs.
$100.43
LU-324-42M120
42"D x 120"H
60 lbs.
$118.39
LU-324-42M144
42"D x 144"H
76 lbs.
$149.42
LU324-42M168
42"D x 168"H
84 lbs.
$167.32
LU-324-48M96
48"D x 96"H
56 lbs.
$105.32
LU-324-48M120
48"D x 120"H
63 lbs.
$123.27
LU-324-48M144
48"D x 144"H
79 lbs.
$154.30
F.O.B. CA, TX, IL, or PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.


Heavy Duty Uprights ("H" Post) Available Configurations

Model No.
Dimensions
Max. Capacity
Weight
Price Ea.
LU-323-30H96
30"D x 96"H
22,307 lbs.
55 lbs.
$100.33
LU-323-36H96
36"D x 96"H
57 lbs.
$111.04
LU-323-36H120
36"D x 120"H
67 lbs.
$130.62
LU-323-36H144
36"D x 144"H
83 lbs.
$161.65
LU-323-36H168
36"D x 168"H
93 lbs.
$164.17
LU-323-36H192
36"D x 192"H
109 lbs.
$213.10
LU-323-42H96
42"D x 96"H
59 lbs.
$115.92
LU-323-42H120
42"D x 120"H
69 lbs.
$135.56
LU-323-42H144
42"D x 144"H
86 lbs.
$167.32
LU-323-42H168
42"D x 168"H
96 lbs.
$187.74
LU-323-42H192
42"D x 192"H
113 lbs.
$221.24
LU-323-48H96
48"D x 96"H
62 lbs.
$120.80
LU-323-48H120
48"D x 120"H
71 lbs.
$140.44
LU-323-48H144
48"D x 144"H
89 lbs.
$174.67
LU-323-48H168
48"D x 168"H
99 lbs.
$192.68
LU-323-48H192
48"D x 192"H
117 lbs.
$229.37
F.O.B. CA, TX, IL, or PA.
If you don't see what you want we have options: Email or call us at 1-800-338-1382 for more details.


Extra Heavy Duty Uprights ("X" Post) Available Configurations

Model No.
Dimensions
Max. Capacity
Weight
Price Ea.
LU-334-42X144
42"D x 144"H
29,055 lbs.
90 lbs.
$177.98
LU-334-42X192
42"D x 192"H
119 lbs.
$234.31
F.O.B. CA, TX, IL, or PA.
If you don't see what you want we have options: Email or call us at 1-800-338-1382 for more details.


In Stock for Immediate Shipment
Lyon Metal Products

Pallet Rack Beams


Pallet Rack Beams - 3 Styles to Choose From
Beam Ordering Information: Stock beams are available in clear spans from 96" to 144" with capacities from 2800 lbs. to 8330 lbs. per pair. These roll-formed beams feature an integrated 1 5/8" step for decking and are totally enclosed for clean applications. Heavy duty rivet-type connectors engage upright wedge slots for increased holding power. Safety catch locks into place when beams are properly positioned. Beams are easy to assemble, disassemble and relocate.
How To Order Beams:

1. Determine load weights per pair of beams (two 2500 lb. pallet loads = 5000 lb. beam capacity).

2. Determine length of beam required based on load width and minimum clearances (minimum clearance between pallets and pallet to upright is 4", or for two 48" pallets, a total of 12". Use 108" beam).

3. Refer to desired beam length and move across chart to rated capacities. (For 108" beam and 5000 lb. load select beam LBS-435-L108.)

4. Using type of beam (Light, Medium or Heavy) and length of beam required, determine stock product number from ordering information.

NOTE: Beams 120" long and greater should be tied together with at least one front-to-back support except when solid decking panels are used. Beams conform to the standards set by the 1997 Rack Manufacturers' Institute LRFD Specifications.

Model No.
Clear Span
Capacity Per Pair
Weight
Price Ea.
LBS-305-A96
96"
2800 lbs.
20 lbs.
$40.43
LBS-355-C96
3900 lbs.
23 lbs.
$39.85
LBS-395-J96
5000 lbs.
25 lbs.
$49.56
LBS-485-N96
7000 lbs.
28 lbs.
$56.86
LBS-355-C108
108"
3200 lbs.
26 lbs.
$43.00
LBS-395-J108
4000 lbs.
28 lbs.
$54.02
LBS-435-L108
4900 lbs.
29 lbs.
$54.86
LBS-485-N108
6350 lbs.
31 lbs.
$61.74
LBS-485-N120
120"
5200 lbs.
34 lbs.
$73.08
LBS-584-S120
8300 lbs.
43 lbs.
$73.08
LBS-535-R144
144"
6000 lbs.
44 lbs.
$80.59
LBS-584-S144
6400 lbs.
51 lbs.
$85.10
F.O.B. CA, TX, IL, PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.
Compare pricing, FOB points and availability with Cascade Pallet Rack Beams here...


In Stock for Immediate Shipment

Lyon Metal Products

Pallet Rack Accessories

All Lyon Pallet Rack Accessories are painted Frost Gray. Compare features and pricing with Cascade Pallet Rack Accessories here...

LYON Pallet Rack Accessories - Front to Back Supports

Reduces the likelihood of inaccurately placed pallets falling between the beams.
 
Model No.
For Rack Depth
Capacity
Weight
Price Ea.
Front-To-Back Support for Lyon Pallet Rack
LFBS-30
30"
2958 lbs.
5 lbs.
$8.82
LFBS-36
36"
2806 lbs.
6 lbs.
$10.71
LFBS-42
42"
2711 lbs.
8 lbs.
$12.50
LFBS-48
48"
2645 lbs.
9 lbs.
$14.23
F.O.B. CA, TX, IL, or PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Plywood Support Channels

Used to support plywood or other decking material, or as front-to-back member between beams. Actual depth is 4 3/16" less than shown.
 
Model No.
Depth
Capacity
Weight
Price Ea.
Plywood Support Channel for Lyon Pallet Rack
LPWS-30
30"
1714 lbs.
5 lbs.
$7.40
LPWS-36
36"
1626 lbs.
5 lbs.
$8.82
LPWS-42
42"
1570 lbs.
6 lbs.
$10.29
LPWS-48
48"
1532 lbs.
7 lbs.
$11.81
F.O.B. CA, TX, IL, or PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Skid Channel Supports

Provides a secure, easily adjustable base for skid runners.
 
Model No.
Depth
Capacity
Weight
Price Ea.
Skid Channel Supports for Lyon Pallet Rack
LSS-30
30"
2700 lbs.
16 lbs.
$31.97
LSS-36
36"
2550 lbs.
19 lbs.
$40.01
LSS-42
42"
2550 lbs.
21 lbs.
$45.78
LSS-48
48"
2225 lbs.
24 lbs.
$50.66
F.O.B. CA, TX, IL, or PA.
If you don't see what you want we have options: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Drum Cradles

For safe storage of cylindrical items. Welded unit fits securely over the beams.

 
Model No.
Depth
Capacity
Weight
Price Ea.
Drum Cradles for Lyon Pallet Rack
LDC-30
30"
2583 lbs.
26 lbs.
$58.80
LDC-36
36"
2436 lbs.
32 lbs.
$66.15
F.O.B. CA, TX, IL, or PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Fork Entry Bar

Solid base and proper fork clearance for non-palletized loads. Creates a void beneath the load to permit fork entry.
 
Model No.
Depth
Capacity
Weight
Price Ea.
Fork Entry Bar for Lyon Pallet Rack
LFB-30
30"
4922 lbs.
9 lbs.
$21.32
LFB-36
36"
3525 lbs.
10 lbs.
$24.31
LFwB-42
42"
3365 lbs.
12 lbs.
$27.30
LFB-48
48"
2900 lbs.
13 lbs.
$30.40
F.O.B. CA, TX, IL, or PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Solid Decking Panels

Heavy 14 gauge galvanized panels feature three 1 1/2" x 14 ga. square tube reinforcing channels welded on the underside for maximum strength and durability. Panels simply drop in place to provide a solid deck surface.
 
Model No.
Width x Depth
Capacity
Weight
Price Ea.
Solid Decking Panels for Lyon Pallet Rack
LSDP4830
48" x 30"
5000 lbs.
46 lbs.
$158.29
LSDP6030
60" x 30"
56 lbs.
$182.12
LSDP4836
48" x 36"
4000 lbs.
54 lbs.
$166.85
LSDP6036
60" x 36"
69 lbs.
$191.57
LSDP4842
48" x 42"
3500 lbs.
63 lbs.
$175.35
LSDP6042
60" x 42"
80 lbs.
$200.97
LSDP4848
48" x 48"
3000 lbs.
71 lbs.
$202.49
LSDP6048
60" x 48"
91 lbs.
$233.73
F.O.B. CA, TX, IL, PA.
If you don't see what you want we have options: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Reel Support Brackets

Converts standard rack to reel or coil rack. Axles are not included. Accommodates axle pipe or rod up to 2 3/8" O.D.

 
Model No.
Description
Weight
Price Ea.
Reel Support Brackets for Lyon Pallet Rack
LRSBL-20
Left Hand Reel Support Bracket
4 lbs.
$8.40
LRSBR-20
Right Hand Reel Support Bracket
4 lbs.
$8.40
F.O.B. CA, TX, IL, or PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Row and Wall Spacers

Row spacers account for back-to-back row spacing; wall spacers account for rack-to-wall spacing. Galvanized construction resists rust and corrosion. Two spacers recommended for each pair of uprights. Bolts are included. Cascade 8" and 12" Row Spacers can be used as an alternative.
 
Model No.
Description
Weight
Price Ea.
Row and Wall Spacers for Lyon Pallet Rack
LRS-4
4" Row Spacer
2 lbs.
$2.57
LRS-6
6" Row Spacer
2 lbs.
$2.94
LRS-8
8" Row Spacer
2 lbs.
$3.31
LRS-10
10" Row Spacer
2 lbs.
$3.78
LRS-12
12" Row Spacer
2 lbs.
$4.31
LRS-18
18" Row Spacer
3 lbs.
$6.14
LWS-4
4" Wall Spacer
2 lbs.
$4.36
LWS-6
6" Wall Spacer
2 lbs.
$5.25
LWS-8
8" Wall Spacer
2 lbs.
$5.83
LWS-10
10" Wall Spacer
2 lbs.
$6.30
LWS-12
12" Wall Spacer
3 lbs.
$7.09
LWS-18
18" Wall Spacer
3 lbs.
$9.14
F.O.B. CA, TX, IL, or PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Impact Protection

Provides extra protection against abuse. Bolts to floor only. Finished in safety yellow for maximum visibility.

 
Model No.
Height
Weight
Price Ea.
Impact Protection for Lyon Pallet Rack
LPG-12
12"
13 lbs.
$34.81
LPG-24
24"
26 lbs.
$55.65
LPG-36
36"
39 lbs.
$76.49
LPG-48
48"
52 lbs.
$101.17
F.O.B. CA, TX, IL, or PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Shim Plates

Nests under footplate. Shims are unpainted.
 
Model No.
Dimensions
Price Ea.
Shim Plates for Lyon Pallet Rack Uprights
LSP
4 1/2" x 3 1/4" x 1/8"
$1.21
F.O.B. CA, TX, IL, or PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Safety Lock

Use this part to replace bent or damaged locks on your existing beams.
 
Model No.
Price Ea.
Safety Locks for Lyon Pallet Rack Beams
LSRC-20
$0.53
F.O.B. CA, TX, IL, or PA.
Free freight available on certain orders: Email or call us at 1-800-338-1382 for more details.


LYON Pallet Rack Accessories - Upright Anchors

Optional wedge type anchors can be used to secure column posts.

*
Model No.
Dimensions
Price Ea.
Lag Bolts for Mounting Lyon Pallet Rack
25163
1/2" Diam. x 3 3/4"L
Please Call for Price
F.O.B. CA, TX, IL, or PA



In Stock for Immediate ShipmentLyon Metal Products

Wire Rack Decking

This heavy duty waterfall decking features a 2 1/2" x 4" x 6 ga. wire mesh with 13 ga. steel channels for safe, durable storage and ease of installation. Wire mesh allows for easy viewing of inventory and works efficiently with overhead sprinkler systems: meets all fire and safety regulations. Selected sizes are also available in heavy duty style, with a fourth steel reinforcing channel providing the additional strength.

Wire Decking Sizes Neccessary to Fit Lyon Pallet Rack

Pallet Rack Wire Decking
Heavy Duty Style Shown

Beam Width
Recommended Wire Decking Sizes
90"
(2) 44"W
96"
(2) 46"W
102"
(1) 46"W & (1) 52"W
108"
(2) 52"W
120"
(2) 58"W
144"
(3) 46"W
 
Cascade Wire Rack Decking is an interchange option for this product. Find out more here...
Model No.
Dimensions
# of Channels
Capacity
Weight
Price Ea.
WD4430H
44"W x 30"D
3
3000 lbs.
21 lbs.
$29.15
WD4630H
46"W x 30"D
24 lbs.
$29.70
WD5230H
52"W x 30"D
3
3000 lbs.
31 lbs.
$31.75
WD5830H
58"W x 30"D
28 lbs.
$33.75
WD4436H
44"W x 36"D
3
3000 lbs.
35 lbs.
$32.80
WD4636H
46"W x 36"D
32 lbs.
$33.55
WD5236H
52"W x 36"D
3
3000 lbs.
21 lbs.
$28.00
WD5836H
58"W x 36"D
25 lbs.
$38.20
WD4442H
44"W x 42"D
4
3000 lbs.
32 lbs.
$40.15
WD4442L
44"W x 42"D
3
2500 lbs.
29 lbs.
$36.45
WD4642H
46"W x 42"D
4
3000 lbs.
36 lbs.
$40.95
WD4642L
46"W x 42"D
3
2500 lbs.
33 lbs.
$37.30
WD5242H
52"W x 42"D
4
3000 lbs.
23 lbs.
$43.70
WD5242L
52"W x 42"D
3
2500 lbs.
27 lbs.
$40.00
WD5842H
58"W x 42"D
4
3000 lbs.
34 lbs.
$46.35
WD5842L
58"W x 42"D
3
2500 lbs.
31 lbs.
$42.80
WD4448H
44"W x 48"D
4
2850 lbs.
39 lbs.
$44.35
WD4448L
44"W x 48"D
3
2250 lbs.
35 lbs.
$40.15
WD4648H
46"W x 48"D
4
2850 lbs.
25 lbs.
$45.25
WD4648L
46"W x 48"D
3
2250 lbs.
29 lbs.
$41.15
WD5248H
52"W x 48"D
4
2850 lbs.
37 lbs.
$48.25
WD5248L
52"W x 48"D
3
2250 lbs.
34 lbs.
$44.05
WD5848H
58"W x 48"D
4
2850 lbs.
41 lbs.
$51.25
WD5848L
58"W x 48"D
3
2250 lbs.
38 lbs.
$47.05
F.O.B. CA, TX, IL, or PA.
If you don't see what you want we have options: Email or call us at 1-800-338-1382 for more details.

Adapt-A-Strip

Snap-On Label Holder Strips for exposed 1/4" dia. wire waterfall and other similar wire decking products

New! A label holder solution for wire decking. This innovative, snap-on adapter strip is ideal for exposed 1/4" diameter wire waterfall and other similar decking products. Use it as either a 1 1/2" card holder or attach one of our larger HOL-DEX® or SUPERSCAN® products to face surface and snap on. Relocate adapter strip as required. Standard 6" length. 25 strips per bag. White Only. No inserts.

Click Here to Purchase from our Online Store Now
Standard Adapt-A-Strip Label Holder
Standard Adapt-A-Strip Label Holder
Adapt-A-Strip Label Holder shown with attached Superscan Card Holder
Adapt-A-Strip Label Holder shown with attached Superscan Card Holder
Model No.
Dimensions
Qty. / Pkg.
Price / Pkg.
AD-06
1 1/2"W x 6"L
25
$41.75
F.O.B. NY.
You can find more Label Holders for Wire Storage Products here...


LYON Pallet Rack Safety Recommendations
Lyon Pallet Rack Safety Recommendations.
Determine actual load requirements as accurately as possible and adhere to rated capacities shown in the tables shown below. Lyon pallet rack is engineered for long life and under normal operating conditions, will provide years of trouble-free service.

Frame Depth: Recommended pallet overhang is 3". For pallets 48" deep, recommended frame depth is 42".

Frame Height: When determining load heights, remember to include height of pallet. For lower-level storage, allow 4" minimum clearance between top of load and bottom of next highest beam. Allow 6" minimum clearance at higher loading levels and not less than 18" (or as required by local codes) between uppermost load and ceiling sprinkler units.

Beam Length: Lyon recommends a clearance of 4" between palletized loads - and between loads and uprights. Minimum clearance between loads and upright posts should not be less than 3". Beams over 120" in length should be tied together with the appropriate front-to-back bar to maintain proper spacing at each storage level.

Back-To-Back Clearance: Clearance should be suffient to accommodate minimum pallet overhang and tolerances - where pallet placement may vary. Additional clearances may be required to accommodate building structures or intermediate sprinkler systems (according to local codes).

Installation and Anchoring: To insure minimum stabilty standards, racks should be level, plumb and properly anchored.

Example: Based on 2500 lbs. per Pallet, 5000 lbs. per Bay, placement as shown in diagram.
Select proper beams and uprights

Beams: Load - 5000 lbs. per pair. Using pallet width information, select 108" beam length - No. LBS-435-L108 - with a 5000 lb. capacity rating.

Upright Frames: Load - 6 loads x 2500 lbs. = 15000 lbs. Using pallet load height and depth information, select frame size 42" x 168". Use height to first beam (or maximum beam spacing - whichever is greater) 54".

Use the upright frame capacity chart for a 54" spacing and select the regular capacity post. Refer to ordering information for product numbers and select No. LU-324-42M168.

Additional Precautions should be taken in applications where extraordinary rack abuse is anticipated. For example, when narrow aisles are used for high speed or high inventory turnover applications, Lyon recommends additional rack reinforcement. Impact supports and aisle guidance devices may be advisable - especially at aisle intersections and other vulnerable locations.

NOTE: Load carrying capacities for individual accessories listed are based on evenly distributed loads and are limited by the support capacity of the beams and / or upright assemblies. When skid supports, fork entry bars and / or front-to-back supports are used to support the load, the weight is not evenly distributed to the beam, therefore, beam capacities are reduced significantly.



Pallet-Rack-In-Use
Pallet-Rack-In-Use

Things to Think About When Purchasing Racking:

  1. Responsibility between lift truck and rack system. Who will take it?
  2. Is there enough aisle spacing to operate the truck? Pallet rack is one thing; drive-in rack requires another aisle spacing. Pushback and pallet flow rack take up to 1' 6" more aisle space than pallet rack. Because the truck must go straight in and out of the system, the operator can't begin to turn into the load before being straight in front of it.
  3. 95% of all rack collapses are due to operator error. Abuse is just like a car. Sometimes it is driven off the lot and totaled within one day, sometimes the car never gets into a wreck.
  4. Know your loads by weight. Don't guess. Overloading can be a real problem.
  5. Be honest about your operators. If you already have rack abuse you will continue to have it. Ways to change this pattern: A) additional training, B) wider aisles, C) cutting cross aisle traffic down.
  6. Design from the inside out, not the other way around.
  7. Look at your competitors' facilities. Not all companies are the same.
  8. Anybody can sell rack. New or used. But what do you get? Is it the right height, depth or type?
  9. Don't buy a piece of lift equipment before you buy your rack system. Remember lift truck houses sell lift trucks because that is what they are supposed to do, just like a car dealer.
  10. Everybody wants their product like Burger King. They are in such a rush to get it off their desk that they many times make a mistake. For some reason there always seems to be enough time to get it corrected but not enough time to do it right in the first place. Remember to allow enough time to plan, don't rush.
  11. When should you replace a rack? A) Broken welds on upright, B) Beams creased or bowed in, C) Column off of footplate.
  12. A pallet should overhang a beam by 3" front and back in order for the stated capacity to be valid, otherwise the capacity has to be down-rated.

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