We stock a wide range of Pallet Rack Components for immediate delivery. Our working knowledge of the systems and components allows us to design complete systems. Call 1-800-338-1382 with your requirements, and we will meet all your Pallet Rack needs. Adding on to an existing system? We know which brands interchange. |
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Steadiflo Pushback Storage Racks
Maximize your warehouse storage space
Increased Density: Today's challenge in warehousing is to store an ever increasing number of pallets, with an every increasing number of products in a fixed storage space. These two factors pull in opposite directions. Pushback storage increases the pallet count, while offering many more pick faces than traditional high-density storage systems.
When Does Pushback Rack Apply? When the average number of pallets per product exceeds five, a pushback system is easily justified. The higher the number, the deeper the lane is feasible (usually 3 lanes per product minimum). These multiple lanes allow rotation to achieve first-in/first-out. Steadiflo pushback systems can be configured to attain up to 100% more pallets stored than standard pallet racking and equal or greater increases over poorly occupied drive-in floor storage configurations.
System Flexibilty: Steadiflo is available in 2, 3, 4, 5 and 6 deep styles and can be arranged as back to back islands or stand alone bays. Number of levels high restricted only by lift truck reach. No special fork trucks are required. Pushback systems are fully operational in freezers, coolers and high temperature environments.
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Maximun Accessibility - with Steadiflo Pushback Racks all 12 lanes and pallets are accessible from the aisle, all the time.
90%
Steadiflo Pushback Racks provide 90% Utilization of Pallet Positions.
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60%
Drive-In Honeycombing Rack provides only 60% Utilization of Pallet Positions.
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Steadiflo Pushback Racks
Flexible layout options for all of your warehousing needs.
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2 Deep Pushback Rack
Height - 1 3/4" above front beam
Rail Length - 98"
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3 Deep Pushback Rack
Height - 2 3/4" above front beam
Rail Length - 149"
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4 Deep Pushback Rack
Height - 3 1/4" above front beam
Rail Length - 198"
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5 Deep Pushback Rack
Height - 4" above front beam
Rail Length - 248"
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6 Deep Pushback Rack
Height - 4 3/4" above front beam
Rail Length - 298" |
Standard Colors: Stone Gray, Royal Blue,Forest Green
Specifications based on a 40" face by 48" deep GMA or CPC/CHEP type pallet, weighing up to 3,000 lbs.
For special size pallets or loads, please call Material Flow at 800- 338-1382.
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Steadiflo Pushback Rack Features
Features and Benefits: This unique design provides trouble free operation as well as extensive built-in safety features. Structural steel construction ensures long life in tough warehouse environments.
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Linked Carts: Carts are linked when extended, eliminating the possibility of single pallet hang-ups. Without this feature, it would be possible for a pallet to become temporarily lodge at the back of a lane, release, and travel in an uncontrolled manner to the load end, spilling the load. The resultant potential for damage to products, and more importantly, personal injury, is obvious. No pushback product is complete without this important safety feature.
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Lift-Out Protectors: Each cart is equipped with lift-out protectors, which prevents accidental dislodgement of a cart by the forklift operator. |
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Low Profile: Steadifo has a lower profile than other cart style systems. This allows for extra lift clearance and may even mean the difference of an extra level.
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Flanged Steel Wheels: These wheels are manufactured from solid steel and are equipped with heavy duty bearings. Sturdy 5/8" shafts are welded to the carts and oversized to withstand shock loading. Capacity up to 1,400 lbs. per wheel.
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Multi-Purpose Safety Stop Plate
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Height Gauge: When loading a pallet, the operator knows that if the load is high enough to clear the safety stop, then the pallet will not prematurely move the awaiting cart.
Strip-Off Stop: If, after placing a pallet, the operator has his forks in an improper tilt position, the safety stop will catch the bottom of the pallet and "Strip" it off his forks.
End Stop: The safety stop, which is situated on the lowest cart and protrudes 3/4" above the highest cart, prevents pallets from shifting beyond the front load beam.
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Push Plate: Pushing on the plate with the last pallet being inserted into the lane ensures proper placement on the rails, as well as guaranteeing safe clearance of the cart.
Lane Full Indicator: The operator can tell if full by the absence of the safety stop. If it is not showing at the front, the last cart has been loaded and there is a pallet on the rails - a full lane. |
Steadiflo Pushback Rack Components
Components for Every Flow Storage Application
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Skatewheel Tracks: Typically used in two or three deep picking systems either in single runs or double staggered runs as shown here. The steel wheels are constructed of 15 gauge material and are load-rated at 150 lbs. Wheels are mounted at 1/2" centers when double staggered, and 2" or greater when used in single lines. Channel supports are constructed of 1" x 3" x 1" 12 ga. galvanized steel channel. Ramp stops and anti-rollback devices are standard. |
Steel Rollers: Rollers range in size from 1.9" to 2.5" diameter and 4" to 56" BFR (between frame rails). Rollers ensure stability as well as provide high load bearing capacity and support for special pallets, steel containers & plastic totes. Channel supports are constructed of 1" x 3" x 1" 12 ga. or 1.5" x 4" x 1.5" 10 ga. galvanized steel channel depending on the application. |
High Performance Wheel Rails
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Impact Wheels: Cast zinc impact wheels are typically placed in the first 12" of the lane to provide superior resistance to damage from pallet impact.
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Polycarbonate Wheels: These 2.875" diameter wheels have steel ball bearings and are typically configured on 2" or 3" centers. Wheels are load-rated at 150 lbs. These wheels are most commonly used for GMA or CHEP pallets and are generally mounted in a three track configuration with the center track containing speed controllers. The special polycarbonate formula is suited to wide temperature ranges and is impact resistant.
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Indirect Mounted Brakes: Our indirect brakes provide a superior braking surface with increased friction, using two rubber coated contact rollers.
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Pallet Stops: Our stops are constructed from structural steel, enabling them to withstand impacts from heavy pallets and forklift abuse. The stops are manufactured with a gentle ramp slope that brings the loaded pallet to a stop in a smooth and controlled manner.
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Find Label Holders for your racking or storage system here...
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